Custom Wire Harnesses

In more than 20 years of wire harness manufacturing, SCONDAR has served more than 1,500 companies from all over the world covering household appliances, office equipment, consumer electronics, industrial equipment, automobile manufacturing, and construction industries, and has accepted a variety of different wire harness customization needs and challenges. Accumulated rich experience in custom wire harness manufacturing.

We can provide you with a variety of wire harness fabrication processes, from precision cutting to stripping, crimping, tinning, soldering, assembly of connectors and other general purpose cable assemblies to braiding, logo printing, heat shrink installation, wrapping and strapping .

Cutting & Stripping

As a wire harness manufacturer, our automated cutting and stripping machines adeptly handle various wire and cable applications, providing notable efficiency and accuracy.

Handling single conductor wire, multi-conductor cable, shielded cable, coaxial cable, and flat ribbon cable, these machines effectively address the distinct requirements of each type.

They deliver meticulous cutting and stripping outcomes, ensuring that each wire or cable aligns precisely with the specifications required for subsequent processing or application.

Crimping

SCONDAR specializes in electronic connectivity solutions, offering fully automated crimping services.

Utilizing advanced automated crimping equipment, we deliver high-quality and efficient wire and cable connection services for clients across industries such as automotive, telecommunications, healthcare, and consumer electronics.

Our automated approach ensures stable connections, enhances production efficiency, and empowers clients to stay competitive in the market.

Tinning & Soldering

For our soldering services, we employ cutting-edge equipment and technology to ensure the efficiency and stability of the soldering process. With an experienced team, we meticulously ensure the strength and reliability of each solder joint, meeting the diverse requirements of various projects.

In our tinning services, we emphasize the cleanliness and pre-treatment of the work surface to guarantee uniform tin adhesion. Through precise temperature control of the tin, we achieve even and stable coating, enhancing the reliability of the connections.

At SCONDAR, we are committed to providing straightforward and practical solutions to meet the varied needs of custom wiring harness projects.

Component Installation

We offer reliable electronic component installation services, with a particular emphasis on the efficient assembly of connectors. Our approach combines state-of-the-art automated machinery with the expertise of our skilled operators to meet diverse installation requirements.

Our automated machinery ensures swift and accurate electronic component assembly, enhancing production efficiency without compromising quality. For installations with specific or intricate demands, our experienced operators adeptly manage the process, ensuring each connector meets stringent standards and personalized customer needs.

Braiding

Through meticulous braiding, we provide additional protection to the wire harness, shielding it from potential external hazards like physical impacts, abrasion, and chemical corrosion. The braiding process also reinforces the overall structure of the wire harness, increasing its tensile strength and wear resistance, thereby extending its lifespan. Simultaneously, the thoughtfully arranged appearance of the braided wire harness contributes to a neat and organized presentation.

Moreover, the intricately designed braiding effectively prevents wire entanglement and tangling, maintaining the stability of the overall structure and reducing the potential risks of maintenance and faults. Different colors and patterns in the braiding serve as clear identifiers for various functions or wire types, facilitating maintenance and troubleshooting.

Heat Shrink Tube Cutting & Installation

Leveraging advanced automatic cutting machines, we ensure precise cutting to meet various specifications. Heat shrink tubing provides reliable physical protection for wires and cables, effectively preventing mechanical damage, abrasion, and scratches. Additionally, the tubing boasts excellent sealing properties, preventing water and moisture penetration, thus enhancing the durability of the cables.

We also support the marking and color-coding of heat shrink tubing, simplifying the installation and maintenance processes, and enhancing the overall maintainability of electronic systems. At SCONDAR, our pragmatic approach focuses on delivering efficient and reliable heat shrink tubing installation services to ensure the stability and reliability of electronic systems across diverse environmental conditions.

Ultrasonic Welding

Ultrasonic welding plays a crucial role by ensuring a robust connection between wires and connectors, thereby enhancing overall mechanical strength and minimizing potential failure risks. What distinguishes this technology is its lack of thermal impact, preventing any heat-related effects on the performance of wires and connectors.

The precision control it provides ensures accurate and consistent weld points, while the rapid vibration frequency of ultrasonic welding improves production efficiency, meeting the demands of large-scale wire harness customization.

Importantly, ultrasonic welding typically requires no additional welding materials, streamlining the process and reducing costs.

Tying Cable

This service plays a crucial role in the overall wire layout, organizing and bundling multiple cables or wires to create a well-structured and clear wiring arrangement, enhancing system maintainability and manageability.

Our Tying Cable not only offers additional protection, extending the lifespan of wires and cables to ensure system reliability but also reduces the risk of wires becoming tangled or causing safety concerns during movement or vibrations.

With the use of distinct colors or markings, our Tying Cable aids in distinguishing different types or functions of wires, improving system recognizability. Effective wire management throughout the system minimizes the risk of electrical interference, further enhancing system reliability.

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Contact Information

No. 1,Gaoda Industrial Park, Shuibu Rd
Fenggang, Dongguan, China (Mainland).